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Inside Zipvit

Vitamin Packaging: Zipvit’s Stance on Plastic

29 May, 2025
5 min read
Zipvit team outside a modern building posing for a group photo in blue jackets with balloons.

Sustainability isn’t just a buzzword to us, it’s something we genuinely care about, and we know our customers do too. But recently, at Zipvit, we’ve noticed a growing trend that concerns us. More and more companies are marketing their vitamin packaging as “eco-friendly” simply because they use less plastic or come in a pouch format. But here’s the thing: using less plastic doesn’t necessarily mean something is better for the planet. If it can’t be recycled, then it ends up in the same place, landfill or incineration.

At Zipvit, we’re committed to honesty, transparency and doing what’s right. That’s why we’ve taken a different approach with our mono-material, aluminium-free refill pouches.

Pouch packaging: not all are the same

You might hear companies say: “It’s a pouch, it uses less plastic, so it’s better.” But the truth is more complicated. Many pouches on the market today are made using multiple layers of materials, typically plastic and aluminium, to preserve the contents. This layering, while effective for protection, makes them non-recyclable in regular household recycling systems. ¹

When different materials like aluminium and plastic are fused together, they can't be separated during standard recycling processes. ² That means most of those "eco pouches" end up in the bin, no matter how little plastic they use.

The mono-material advantage

At Zipvit, we use single-material plastic pouches, which are 100% recyclable. This is called mono-material packaging and it’s a game-changer.

Why?

Because recycling plants can process mono-materials easily. There’s no need to separate layers, no contamination issues and no guesswork for the consumer. Just pop it in your recycling bin and it actually gets recycled. ³

This is the key point I want to make: It’s not about how much plastic is used. It’s about whether it can be recycled.

Aluminium: the hidden barrier

Aluminium may sound sustainable, it’s used in lots of eco-products after all. But in pouches, it's part of a complex laminate structure, making it non-recyclable through standard household systems. ⁴

Some companies argue that aluminium-lined pouches offer better shelf life or protection. While that’s true to some extent, modern mono-material pouches like ours have evolved to offer great barrier protection without sacrificing recyclability.

We’ve worked with UK’s leading pouch manufacturers to create pouches that keep your vitamins fresh, without the added environmental cost of using mixed materials.

Refill, reuse, recycle

Our approach to packaging is built on three R's:

  1. Refill – We encourage customers to refill their existing tubs using our pouches. This cuts down on unnecessary packaging and supports a circular economy.
  2. Reuse – Our tubs are designed to last. Keep them, refill them, and reduce waste.
  3. Recycle – Our mono-material pouches can be recycled in most kerbside recycling schemes, or at large UK supermarkets. It’s that simple.

We didn’t go for glass jars or compostable bags, not because they don’t sound good on paper, but because many of those materials don’t perform as claimed in real-world conditions. ⁵

Sustainability is about systems, not slogans

Sustainability isn’t just about materials, it’s about the whole system.

If you’re choosing packaging that technically uses less plastic, but then can’t be recycled, what’s the real environmental benefit? In the UK, recycling systems are still largely set up for certain types of plastics, especially mono-materials. That’s why we chose to align our packaging design with what can actually be processed. ⁶

We didn’t choose the easy or cheapest route, we chose the one that works best within the system we all live in.

Dispelling common myths

Let’s address a few common misconceptions:

Myth 1: “It’s a pouch, so it must be better.”

Not necessarily. If it contains aluminium or mixed materials, it’s likely going to landfill.

Myth 2: “Plastic is always bad.”

Not all plastics are equal. Mono-material plastic is highly recyclable and often the best practical option, especially when compared with misleading alternatives.

Myth 3: “Compostable is best.”

Only if you have an industrial composting facility nearby. Most compostable packaging just ends up in general waste. ⁷

What you can do

  • Look for packaging made from one type of material.
  • Check local recycling guidelines, can your council recycle that type of plastic?
  • Don’t be swayed by “greenwashed” claims, ask what the packaging is actually made of.

At Zipvit, we’ll always be open about our materials and our reasoning. Because we believe customers deserve to know the truth, not just a marketing slogan.

We’re proud of our aluminium-free, mono-material pouches, not because they sound good, but because they are good for the environment, within the recycling systems we currently have.

This isn’t just about vitamins. It’s about transparency, responsibility and making decisions that genuinely help the planet.

If you have questions, we’re always happy to chat. After all, sustainability is a journey we’re on together.

Related reading

Sources

  1. https://www.recyclenow.com/recycling-knowledge/how-to-recycle/difficult-items/plastic-pouches
  2. https://www.sciencedirect.com/science/article/abs/pii/S0956053X2100421X
  3. https://www.plasticsrecyclers.eu/downloads/plastics-recycling-facts
  4. https://www.packagingeurope.com/comment/why-are-laminated-foil-packagings-so-hard-to-recycle-/7269.article
  5. https://www.theguardian.com/environment/2022/jan/25/myth-of-compostable-packaging
  6. https://wrap.org.uk/resources/guide/recyclability-by-design
  7. https://www.bbc.com/news/uk-56522408

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